20 ton commercial electric heating hot water boiler

Dairy production and processing sectors, need a lot of steam on food drying, sterilization, stereotypes, such as processing, steam boiler essential. Xinjiang Ake Su Xinnong Dairy Co., Ltd. as a local brand, has a large market users. 2016, Akzo increased demand for dairy production, the original steam boiler company can not meet today's production needs. In the same year, Akzo dairy cooperation with our company, signed a series SZS 6 tons of steam pipe steam boilers, steam support for the dairy industry dairy production Aksu.

Gas boiler szs 1 emergency shutdown procedures, if necessary emergency shutdown generally, when the boiler encounters one of the following, operation should be stopped in case of emergency; (1) allow the boiler steam pressure exceeds a safe pressure, fueling is stopped strengthen water supply, measures the wind pressure continues to rise. (2) boiler severe water shortages. Water meter can not see the water level. After being called water, the water level of sight. (3) When the severe water boilers, boiler water level is higher than the highest water level is visible, but the emission level not yet seen. (4) increase in boiler water, take other measures, the water level will continue to decline. (5) water supply device is turned off, standby equipment. (6) all water level gauge or invalid. (7) All the safety valve all the failures. (8) All all-off failure drain valve. (9) causing damage to the boiler pressure element (e.g., boiler tubes, etc.), or endanger the safety of the device. (10) boiler is a serious threat to other events and safety equipment. 2, natural gas boiler operation method szs immediate emergency stop operation of the controller, the boiler is off, closing the front of the boiler gas valve to stop the gas supply. The steam boiler competent completely separated, opening the exhaust air valve or safety valve steam pressure. Due to lack of water, the boiler is not allowed into the boiler, the steam is not discharged to reduce pressure. No shortage of water, cold water can drain down alternate method, the water level remains complete accident should immediately stop the water supply, water reducing combustion (fire artificially changed into a small fire), play an open valve while opening the main steam pipe and the drain valve cylinder to prevent the steam to carry large amounts of water, water. In the shutdown process, the cooling rate of the furnace should not be too fast to avoid flue compression member and the expander is damaged suddenly cooled. 3, emergency shutdown processing method szs natural gas boiler in the case of emergency shutdown, due to the nature of the accident, the following may take a different approach: (1) rapid flame treatment emergency shutdown, the burner first station, and closing the valve flame gas supply is stopped after the cut valve, to maintain the water level is normal. (2) rapidly cooling the furnace or water if there is no water leakage during an emergency stop, the cooling time can be shortened to the boiler water and sanitation and reduce the pressure. When the boiler water temperature down to 80 degrees Celsius, boiler water can be discharged. If the boiler severe water shortages, the boiler can not cool quickly in the event of an outage. Non-water to the furnace, or explode. accident. (B) natural gas boiler shutdown SZS normal shutdown (complete shutdown, shutdown maintenance) procedures which can be used when needed repair or stop steam boiler. 1. If one of these faults, the leaders agreed, the boiler can be temporarily closed repair: bilge faucets, riveted joints leak, damaged tubes, the waterwall tubes, the heating tube, the flue gas contacts the drum, the head, off pipe insulation, water supply system, combustion system, a serious fail-safe accessories, in need of repair. 2, a temporary repair (or normal shutdown) the method of operation in order to stop the burner, for closing the valve. Boiler feed water to 2cm above the normal water level, to stop water supply, reduce the pressure. 3. Turn the main steam valve, open the traps, and steam boiler operation, reliable water separator. 4, boiler feed water close electric valve and manual valve, boiler feedwater reliable cutting. When the steam pressure drops to zero, the water can be supplied and discharged alternately, so that water is gradually cooled furnace, when the temperature drops to 50 degrees Celsius (or hand potshell touch feeling hot pan head), can be completely discharging furnace boiler water water . Before water, open the air valve on the boiler or lift safety valve. At this point, you can enter the furnace for inspection and repair. Cooling the furnace must be kept slow, non-violent cooling and damage to the boiler, the boiler can be stopped from the repair into the furnace, the cooling time is generally less than 24 hours. Close the furnace over 24 hours, shut off the gas supply valve at the regulator, and open the gas conduit pipe is responsible, in the exhaust gas pipeline.

Gas-fired boilers are maintained twice a month on a regular basis. Inspection of fuel supply lines: 1. Light oil filter cleaning; 2. Air tightness inspection of ignition gas pipe road; 3. Check to see if the line is clear. b. Inspection of instruments: 1. Water level gauge flushing; 2. Pressure gauge bend flushing; safety valve test. c. Inspection burner: flame detector (electric eye) cleaning light surface; 2. Check whether the working pressure of oil pump is normal; 3. Check that the combustion flame is normal; 4. Check if the burner sound is abnormal when burning; 5. Clean cup disk; 6. Wash some water bars. d. Inspection of intake systems: 1. Cleaning water filtration 2. Whether the pump reaches the rated head and flow rate; 3. Check valve is working properly. e. Daily fuel tank drainage and cleaning debris. Water quality test, furnace water test. f. Check combustion consumption is normal. Maintenance projects every three months in addition to the above inspection items: A. Electrical parts: 1. Whether the line has loose aging, failure; 2. Checking the reliability and overload of electrical components; 3. B. When the soft water tank is not in use, open the low valve to remove the sludge. Testing boiler re-point interlock device: 1. Low water position; 2. Overpressure; 3. Turn off 4. Exhaust temperature Superelevation; etc. Smoke detection: including smoke composition analysis and tail smoke temperature detection, check whether the combustion is working or not. e. Clean boiler body and burner exterior. A. The main body part completely cleans the smoke pipe, water pipe, front and rear smoke box, furnace part and burn-up chamber and smoke pipe ash collection. 1. Fully open the cover to check the sealing integrity of the manhole, etc., and replace the defective gasket in time. 2. Complete inspection of integral instruments, valves, including pressure gauges, pressure controllers and electrode level controllers, and safety valve tuning. b. Burner section: comprehensive Clean burner rotor disc, ignition device, filter, oil pump, motor and impeller system, lube the valve connecting rod. Re-test combustion conditions. c. Control part maintenance and inspection of electrical components, control lines, clean control box ash collection, each control point for inspection. d. Repair water treatment equipment, check water quality, clean soft water tank, check operation and head of feed water pump, clean check valve core, etc.

Fault analysis of boiler feed pumps and excluded from analysis (1) electric water pump motor to overheat and exclusion for the use of motor-driven feedwater pump is concerned, the most common failure is the motor overheating. Cause overheating of the motor is mainly due to high or low voltage, drive poor ventilation system failure or malfunction caused by overheating of the motor unit. Cause serious overheating of the motor insulation burned, where the occurrence of broken rotor bars and the like. Thus, overheating of the motor should be found in the use of pneumatic power to other ways, for downtime. Motor voltage causes overheating of the motor supply system to deal with checks, to resolve the boiler feed pump motor overheating fault by restoring stable power supply. In addition to poor transmission can also cause motor overheating due to motor and cause motor load is too large to poor transmission between the pump, the phenomenon of a small horse-drawn carts, motor overload is temperature. Such a situation must be timely maintenance, resulting in unit failure. The traditional system of the motor and pump to conduct a thorough investigation, the traditional poor common mainly due to lack of oil transmission system rotating bearing, bearing damage and other causes. Where to find the point of failure can be replaced or lubricated. One of the most common fault caused due to motor overheating when the same subsystem failure, which is mainly due to the damage to the fan, ventilation duct blockage, bearing wear and other reasons that the ventilation system can not complete the work to be undertaken, resulting in motor overheating, serious will burn coil. Such a situation must be by one investigation to find out the cause of the malfunction, unobstructed ventilation duct, fan repair, replacement of bearings can solve the problem. (2) feed pump pump pump overheated boiler feed pump overheated common reason is due to the damage caused by the bearing friction caused by or due to lack of oil lubrication system, oil is not good cause. Thus the pump after the pump was found to overheating should first check the lubrication system is short of oil or lubricating oil containing impurities, followed by investigation bearing damage. For just overheating should also check the rolling bearing of the carriage through the access cover is pump gap is too small. After the inspection the pump shaft still fever should check whether the two-axis bending or misalignment, while checking the balance of the impeller, a two-axis adjusting shaft or concentricity adjustment, remove the impeller balance holes, in order to ensure the rotation of the impeller shaft balance, troubleshooting. The main reason (3) boiler feed pump flow is insufficient boiler feed pump flow rate of the main pump leaves damage, causing pipe blockage or leak. For the use of belt driven water pump also consider whether due to belt slippage caused by the low speed caused by insufficient flow. After checking the investigation belt line, plug the leak at the still insufficient flow impeller should consider whether there is damage. Check the wheel bearings and other parts for lubrication, bearing lubrication to avoid damage caused by poor or lack of speed caused by insufficient flow. 2, boiler feed pump system vibration Trouble boiler feed pump system failure will result in bearing cases inadequate flow, heat pump, dysfunctional and so on, one of the causes of the failure was due to lack of oil lubrication or oil containing impurities cause should on the one hand the unit can also cause an increase in bearing vibration system failure. Pump shock to the system over the General Assembly have an important impact on the security of the entire crew of a serious threat to the security and stability of operation of the unit, and excessive vibration has an important impact on the unit, so the unit basis. In UNITS excessive vibration occurs mainly due to the motor shaft or rotor shaft deformation, damage and bearing mount fixing bolt loosening. After the unit appeared excessive vibration, the bolts should first check whether the firm fixing base, followed by rotation of overheating see whether poor bearing parts, etc. occurs. As the case may be determined over the line of the vibration caused is too large damage to the bearing. After the exclusion of other reasons for vibration still it may be considered to be the motor shaft or rotor shaft deformation caused by excessive vibration. A motor shaft or rotor shaft modification mostly temporary deformation due to the bearing portion causes local deformation unit damage due to overheating. After the shutdown temperature can be balanced deformation can disappear.

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