steam boilers used wood coal fired

How to provide boiler thermal efficiency thermal efficiency of the steam boilers used wood coal fired has the following methods: low-pressure boiler at the factory has been designed considering the problem of thermal efficiency of the boiler, the flue gas from the device or change little aspects of energy-saving possibilities, it is best to start from the energy-saving operation (here talk recovered water vapor condensation method). The current design thermal efficiency of domestic low-pressure boiler is generally 70 to 90%, generally the actual operation of the thermal efficiency of about 60 to 80%, some even below 50%, a small low pressure industry as long as the operation, maintenance properly, can meet the design thermal efficiency of manufacturers. I think the management and operation should pay attention to the following points: First, the boiler flue gas temperature monitoring. Typically the maximum exhaust heat loss is loss, it is important to good control of exhaust gas temperature, exhaust gas temperature is generally low pressure coal-fired boiler of 150 ~ 180 ℃, fuel boiler exhaust gas temperature is 210 ~ 240 ℃, so when the boiler to find out why when the exhaust temperature is too high and promptly eliminated. Coal-fired boiler flue gas temperature is too high reasons are: high furnace pressure; shorting smoke; thick soot on the heat pipe; thick scale pot like. High temperature fuel exhaust reasons are: 1 air not adjusted oil, the oil is not completely burned in the chimney the secondary combustion occurs aft; 2 soot too, the need for timely cleaning; 3 shorting smoke; 4.... thick scale; Second, controlling blowdown rate. Without restricting the general rate of industrial sewage control in 5 to 10%, in the pot of water to ensure that qualified (mainly total alkalinity and pH value), the blowdown rate as low as possible, the sewage to adhere to the "ground row, row less, are ranked "the rules. Third, the maintenance of good furnace wall insulation. The heat loss is also a relatively large heat losses, now the manufacturers in the manufacturing and design has been well thought out, so we do not need to change, we just trying to be difficult to maintain. Outer surface temperature generally does not exceed 50 ℃, it will have to find out the reasons such as too high, and remove. Boiler insulation should always be kept dry, for coal, not a long positive run, or easy to damage the coal furnace wall and gate and so on. Fourth, adjust the ratio of fuel and air volume, complete combustion of the fuel as possible. Generally do not have a small amount of wind testing instruments, we can only go by experience adjustment. For oil, the normal combustion flame was yellow-white, non-glare, flame stability, no visible smoke chimney; For coal, the normal combustion flame pale, no visible smoke chimney, basic cinder burn coal particles as even as possible. Fifth, the need for a sound water treatment. Improve water treatment and water quality testing can maximize prevent fouling and correct guidance of the sewage, but it did not do a lot of small, companies usually do not pay attention.

Pressure steam boilers used wood coal fired shutdown fire you do not know the techniques and precautions steam boiler refers to water heated to a certain temperature parameters and the production of industrial steam boiler, the water in the steam drum is heated to become vapor, fire emits heat in the furnace, It is the principle of the steam boiler. Steam boiler belongs to special equipment, design, processing, manufacturing, installation and use of the boiler must be supervised by technical supervision departments, users only get to use the boiler permits to use steam boilers. Fire pressure steam boiler shutdown is interrupted by slowly burning until the load drops to zero until a planned shutdown. Specific steps are as follows: 1, to reduce boiler load, according to the length of time of shutdown, the seam thicker, the thickness is generally not more than 200 mm, suitable to accelerate the speed of the grate. 2, the distance to the thick seam slag is about 1 mm grate stop rotation of the drum is stopped, the operation of the induced draft fan, blowing off a small segment of the regulating plate stopper and dampers qs, relying on natural ventilation to maintain coal lean-burn, the sewage, boiler water level will rise to the maximum allowable level. If the fire burn coal gate, grate can be switched on again, the gas will move back some distance. 3, the recovery boiler needs to run, as long as the opening lead, a blower, to adjust the smoke, and the wind baffle plenum segment adjusting the opening degree of the shutter, the adjustment of combustion steam boiler seam thickness to be normal, start grate, to resume operation .

In recent years, the increasing popularity of Yichun City, Jiangxi Province comprehensive energy saving coal-fired boiler upgrade project, plans to eliminate 75% of the downtown 10 steam tons / hour and below the coal-fired boilers, a ban on new 20 tons of steam / hour and less fuel coal boilers; the rest of principle, then the new 10 steam tons / hour of coal-fired boilers.

Following this, Jiangxi Province Department of Finance issued a special subsidy fund boilers, Yichun downtown 2015--2016 phase-out 10 steam tons / hour coal-fired boilers companies grant. The subsidy standard is: 2 out of steam tons / hour and coal-fired boilers, subsidies to 10,000 yuan / Taiwan; out of steam 2-10 t / h coal-fired boiler, subsidies for 20,000 yuan / Taiwan.

What are the methods to reduce pollution mill 1, check for leakage protection and maintenance of: 2 mm steam leakage will cause energy losses of more than 10 tons of coal each year do? When you do not use it, you can turn it off to save energy. For water, steam and compressed air leak survey and routine maintenance, cost very little. 2, the non-contact cooling water in repeated use: Since the non-contact cooling water temperature and the quality is very good, it can be reused for desizing, scouring, rinsing and other processes. Three best source of cooling water is regenerated: sintering machine, a pre-link and compressor systems. The plant water recovery system may be installed, pipes, valves, storage tanks, and control systems. 3, repeated use of steam condensate: Textile mills require large amounts of saturated water vapor in the dyeing process, wherein a portion of the condensate is converted to its high temperature and purity. Water can be pumped back to the boiler to form a new steam. For those who buy steam from suppliers, or boiler is located away from the dyeing process, the condensate can be used as water washing or desizing. 4, pre-treated wastewater reuse Procedure collected bleaching, mercerizing machine, the water can be reused in other programs, there is no direct discharge of wastewater. 5, hot wash water is recovered from the hot gas in the dyeing process, large amounts of hot water are used to wash. Heat the washing water can be collected by the system plate heat exchanger to preheat the water to be sent to the next washing. 6, pre-screened coal enterprises should introduce screening spiral coal boiler technology to selection of raw materials. It is possible to improve the media tell the good, the bad quality of proportion, to avoid loss of small volumes of coal and coal calorific value. 7, maintaining steam traps traps can help maintain effective delivery of the steam plant. The valve is removed from the steam pipe and prevent further condensation water, so as to avoid heat loss and reduce fuel consumption. 8, the piping, valves and heat insulated flange experience pipes, valves and flanges waste of resources, reducing efficiency. Steam delivery device insulated to prevent vapor loss is an inexpensive, energy-saving method of .9, the heat recovery from the boiler chimney at a temperature of 360 ℃ smoking, sometimes discharged directly into the atmosphere, there is no heat recovery. In fact, this heat can be used to preheat boiler water, steam or create a new steam system. 10, optimization of compressed air systems consume a large amount of compressed air in many parts of textile machines Mills. These instruments are prone to leakage, particularly in a threaded joint, rubber joints, valves, automatic regulator, the inflatable device and the old gasket. In addition, the use of compressed air pressure is usually based on the maximum pressure setting; reduce this pressure is feasible and would not have any negative impact manufacturing.

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